Open-pit mining
Primary size reduction for high-volume ore streams where liner life, tramp protection, and scheduled access define the cost of each operating hour.
Falcon works where material properties change quickly and downtime is expensive. The same crusher can behave differently in hard granite, iron ore, recycled concrete, or damp limestone. Our industry guidance starts with those differences and translates them into equipment choices that plant teams can operate.
Primary size reduction for high-volume ore streams where liner life, tramp protection, and scheduled access define the cost of each operating hour.
Balanced jaw, cone, impact, and screen configurations for consistent gradation, cubical product, and flexible production planning.
Controlled reduction and screening support for limestone, gypsum, phosphate, and specialty mineral streams with dust and moisture sensitivity.
Compact equipment paths for concrete and demolition material where metal contamination, variable feed, and site movement must be managed.
| Requirement | Typical risk | Falcon response |
|---|---|---|
| Abrasive feed | Unexpected liner and media consumption | Match chamber, liner profile, and service kit interval. |
| High fines | Reduced crusher efficiency and overloaded screens | Review scalping, aperture, and recirculation assumptions. |
| Mobile site | Transfer height and access conflicts after relocation | Favor compact layouts with clear inspection zones. |
| Strict dust limits | Compliance delays and site complaints | Specify enclosure, suppression, and maintenance practices early. |
In each industry, the first useful recommendation is rarely a full plant design. It is usually a short list of equipment paths that can survive the real constraints. Falcon uses that short list to help procurement compare offers, operations review service access, and maintenance plan critical parts. The method is deliberately efficient: define material behavior, confirm the output target, map the site restrictions, and only then discuss model choice. This keeps the final quote connected to the conditions that will decide whether the equipment performs after installation.
Falcon will identify the most likely crusher and screen path before you spend time comparing unsuitable options.
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