Feed envelope clarity
Crusher recommendations begin with real top size, fines share, moisture, and tramp risk instead of a generic catalog shortcut.
Falcon helps operations select compact, maintainable crushing and screening lines without oversized complexity. We focus on feed reality, wear behavior, uptime access, and clear commercial handoffs.
Crusher recommendations begin with real top size, fines share, moisture, and tramp risk instead of a generic catalog shortcut.
Liners, screen media, and impact zones are mapped around expected abrasion so maintenance windows stay visible.
Platforms, guards, hydraulic assists, and inspection points are treated as productivity features, not afterthoughts.
Mobile and modular layouts are proposed with conveyor height, stockpile pattern, and downstream transfer limits in view.
Recommended wear and service kits are grouped by shutdown interval so procurement can order with fewer line items.
Start-up support verifies CSS, screen aperture, recirculation load, and product split against the promised duty.

Primary size reduction

Secondary shaping

Cubical output

Clean separation
| Group | What Falcon checks | Why it matters |
|---|---|---|
| Feed | Top size, clay share, moisture, fines, tramp metal | Prevents chamber overload and unstable recirculation. |
| Product | Target gradation, shape, daily tonnage, stockpile method | Keeps screen aperture and crusher CSS aligned. |
| Site | Mobility, power source, dust limits, access clearance | Reduces installation changes and hidden civil costs. |
| Service | Liner life, media change interval, bearing access | Shortens shutdowns and spare planning cycles. |
Falcon can respond with a compact recommendation covering crusher type, screening approach, expected service considerations, and the missing data needed for final sizing.